Uni-Mig KUMJRRW200MIG Instruction Manual

1Please read and understand this instruction manual carefully before the installation and operation of this equipment.OPERATING MANUALKUMJRRW165MIGKUM

10(2) Connect the electrode lead to (1) Set MIG/MMA selectorswitch to MMA (2) Connect the earth lead to Installation set up for MMA (Stick) Welding

11Installation set up for MMA (Stick) Welding with RAZOR 165-200 MIG (1) Turn the power source on and select the MMA function with the MIG/MMA select

12Electrode Size Average Thickness Maximum Recommended of Material Electrode Diameter 1.0 - 2.0mm 2.5mm 2.0 - 5.0mm 3.2mm 5.0 - 8.0mm 4.

13Installation set up for MIG with Gas for RAZOR 165-200 MIG(1) Select the MIG function with the MIG/MMA selector switch. (2) Select Standard using

14Continued set up for MIG with Gas for RAZOR 165-200 MIG(9) Align the wire into the groove of the drive roller and close down the top roller making

1525mm 35mm 8mm V Groove Drive Roller - Steel Wire Part Number Description XA-DRV20608 XA Drive Roll V Groove 0.6-0.8mm Mig200/250/350 XA-DRV

16Wire Installation and Set Up GuideAgain the importance of smooth consistent wire feeding during MIG welding cannot be emphasized enough.The correct

17Installation set up for MIG with Gasless wire for RAZOR 165-200 MIG(1) Switch on the machine, select the MIG function with the MIG/MMA selector swi

18Continued set up for MIG with Gasless wire for RAZOR 165-200 MIG(8) Carefully feed the wire over the drive roller into the outlet guide tube, feed

19Mig Torch Liner Installation(1) Lay the torch out straight on the ground and remove the front end parts (2) Remove the liner retaining nut.(3)

2WARRANTY• 3 Years from date of purchase.• Welding Guns Of Australia PTY LTD Ltd warranties all goods as specified by the manufacturer of those goo

20 Torch & Wire Feed Set Up for Aluminium Wire(1) Lay the torch out straight on the ground and remove the front end parts (2) Remove the liner

21Continued Torch & Wire Feed Set Up for Aluminium Wire(10) Loosen off the inlet guide tube retaining screw (11) Remove the inlet guide tube fro

22Installation set up of the Spool Gun for RAZOR 165-200 MIG(1) Switch on the machine, select the MIG function with the MIG/MMA selector switch. (2)

23Continued set up of the Spool Gun for RAZOR 165-200 MIG(8) Carefully feed the wire through the red guide tube into meet the drive roller. Push do

24MIG (Metal Inert Gas) WeldingDenition of MIG Welding - MIG (metal inert gas) welding also known as GMAW (gas metal arc welding) or MAG (metal activ

25The wire approaches the work piece and touches the work cre-ating a short circuit between the wire and the base metal, because th

26Basic MIG Welding .10°wire pointed ahead of bead wire pointed back into beadtravel direction travel direction travel direction(A) Push Technique(B)

27Travel Angle - Travel angle is the right to left angle relative to the direction of welding. A travel angle of 5°- 15° is ideal and produces a good

28Travel Speed - Travel speed is the rate that the gun is moved along the weld joint and is usually measured in mm per minute. Travel speeds can vary

29WELDING WIRE DIAMETER CHART RECOMMENDED WIRE DIAMETERSMATERIALTHICKNESS24 Gauge (.60mm)22 Gauge (.75mm)20 Gauge (.90mm)18 Gauge (1.0mm)16 Gauge (1.2

3CONTENTS PAGEWarranty 2 Technical Data, Product Information 4Safety - Cautions 5-7 Machine Layout Pictogram 8 Installation & Operation for MM

30*Wear parts next page *Wear parts next page180A AIR COOLED MIG WELDING TORCH Rating:180A CO² 150A mixed gas EN60974-7 @ 60% duty cycle. 0.6 to 1.0

31Front end consumables25.0Ø 6.0M6 x 1.0 SB15 Contact Tips Part Number Description PCT0008-06 Contact Tip Steel (0.6mm) QTY10 PCT0008-08 Con

32250A AIR COOLED MIG WELDING TORCH Rating:250A CO² 220A mixed gas EN60974-7 @ 60% duty cycle. 0.8 to 1.2mm wiresSB24 MIG TORCH Torch Model Descrip

33*Wear parts next page*Wear parts next pageFront end consumables28.0Ø 8.0M6 x 1.0Ø 17.263.5BoreØ 20.0 SB24 Contact Tips Part Number Description

34 Spare Parts Part Number Description 1 LGJ2003 Trigger2 LMH2001 Handle3 LMT2001 Spool Cover Total Assembly4 LMT2016 Spool Cover Shell5

35SPGRW135 AMP SPOOL GUNDuty Cycle 30% @ 135AmpFront end consumables25.0Ø 6.0M6 x 1.0 SPG135 Contact Tips Part Number Description PCT0008-06 Co

36 Torch Model Description Part Number XcelArc Spool Gun x 6m SPGRW200II Spare Parts Part Number Description 1 LMZ2017 Speed Adj

37SPGRW200II AMP SPOOL GUNFront end consumables28.0Ø 8.0M6 x 1.0Ø 17.263.5BoreØ 20.0 SPG200II Contact Tips Part Number Description19 PCTH24 Con

381: Excessive SpatterPossible Reason Suggested RemedyWire feed speed set too high Select lower wire feed speedVoltage too high Select a lower voltage

391: No wire feedPossible Reason Suggested RemedyWrong mode selected Check that the TIG/MMA/MIG selector switch set to MIG positionWrong torch selecto

4Product Code: KUMJRRW165MIGPackage includes: MIG165 Welding Machine, SB15 MIG Torch x 4m, Earth Lead & Arc Lead 25mm x 4m, Argon Regulator, Gas h

401: No arc Possible Reason Suggested RemedyIncomplete welding circuit Check earth lead is connected. Check all cable connections. Wrong mode selected

41At initial set up and at regular intervals we recommend to check for gas leakage. Recommended procedure is as follows:1. Connect the regulator and g

42Spare Parts Identification - MIG1651917 182021123410678912131614151122 23 2425# Description Part Number 1 Carry handle 100434782 Front cover

43Spare Parts Identification - MIG2001917 182021123410678912131614151122 23 2425# Description Part Number 1 Carry handle 100434782 Front cover

44Welding Guns Of Australia Pty Ltd (‘Us’, ‘We’) warrants that the following products under UNI-MIG, UNI-TIG, UNI-PLAS, UNI-FLAME, TECNA, T&R, HI

45Welding Guns Of Australia Pty LtdABN: 14 001 804 422WARRANTY / RETURNS / EXCHANGESWe understand that sometimes you may need to return a product you

46MAKING A CLAIMIf you wish to make a claim under this Warranty, you should:• Return the product to the point of purchase either in person or on a p

47PLASMA Cutting Torches and Consumables to suit, such as: All Cutting Tips, All Diuser/Swirl Ring, All Electrode, Retaining Caps, Nozzle Springs, Al

48PO Box 3033, Lansvale NSW 2166, AUSTRALIA112 Christina Rd, Villawood, NSW 2163Phone: (02) 9780 4200Fax: (02) 9780 4244Email: [email protected]

5Product Code: KUMJRRW200MIGPackage includes: MIG200 Welding Machine, SB24 MIG Torch x 4m, Earth Lead & Arc Lead 25mm x 4m, Argon Regulator, Razor

6SAFETYWelding and cutting equipment can be dangerous to both the operator and people in or near the surrounding working area, if the equipment is not

7Fire hazard. Welding on closed containers, such as tanks,drums, or pipes, can cause them to explode. Flying sparks from the welding arc, hot work pi

8CAUTION1. Working Environment.1.1 The environment in which this welding equipment is installed must be free of grinding dust, corrosive chemica

9FRONT PANEL LAYOUT1. Mains Power LED2. VRD LED3. Thermal Overload LED4. Wire Feed Adjustment Knob (MIG/MAG)5. Voltage Adjustment Knob (MIG/MAG)6. MIG